Multi-Functional 160KW Hydraulic Pump/Motor Test Platform With Precision Control

Multi-Functional 160KW Hydraulic Pump/Motor Test Platform With Precision Control

Description

Engineered for versatility, this test platform supports performance validation of open/closed pumps, motors (dual-mode operation), and valves through a modular open-system design. Combining mechanical robustness with advanced servo-driven controls and real-time data acquisition, it provides actionable insights into fluid dynamics, energy consumption, and component reliability. The system’s adaptive architecture ensures seamless integration into R&D or production workflows, facilitating rapid quality improvements and strategic advancements in industrial applications.

Technical Specifications

1. High-Power Drive System

• Motor: 160KW servo motor | Speed range: 1,500 RPM (standard), ≥3,500 RPM (ultra-high).
• Hydraulic Loading: Dual-bridge configuration with proportional valve control | Pressure range: 0–430 Bar | Simulates real-world stress scenarios.

2. Measurement Systems

• Flow:
  • Main circuit: Hydrotechnik turbine flowmeter | Range: 15–600 L/min | Tolerance: ±0.5%.
  • Valve leakage: High-resolution gear flowmeter | Range: 0.5–2,000 mL/min | Tolerance: ±0.3%.
• Pressure: 600 Bar (main), 100 Bar (pilot) | Accuracy: 0.25% FS.
• Temperature: Range: 0–150°C | Accuracy: ±0.5%.

3. Control & Software

• Hardware: Siemens modules for electrical control | NI data acquisition for real-time analytics.
• Software: Programmable PLC interface | Supports automated test cycles and dynamic load profiles.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

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