160KW High-Power Hydraulic Pump & Motor Performance Evaluation System

DAZHUO Launches 160KW Hydraulic Pump/Motor/Valve Comprehensive Test Bench with Advanced Measurement & Control

Product Introduction

This advanced evaluation platform is designed for comprehensive testing of open/closed pumps, motors (operable as closed pumps), and valves. Featuring a modular architecture, the system integrates mechanical, electronic, and computer-controlled technologies to deliver precise fluid dynamics analysis, power efficiency metrics, and electrical control validation. By enabling data-driven optimization, it accelerates quality assurance processes and empowers enterprises to enhance operational efficiency, driving technological innovation and market competitiveness.

Key Features Overview

1. High-Power Drive System
   • 160KW servo motor for stable operation at 1,500 RPM and ultra-high speeds (≥3,500 RPM).
   • Dual-bridge hydraulic loading with proportional valve control (max. 430 Bar), simulating real-world conditions.
2. Precision Measurement Systems
   • Flow measurement:
     • Main circuit: Hydrotechnik turbine flowmeter (15–600 L/min, ±0.5% accuracy).
     • Valve leakage: Gear flowmeter (0.5–2,000 mL/min, ±0.3% accuracy).
   • Pressure sensors:
     • 600 Bar main circuit (0.25% accuracy) and 100 Bar pilot pressure (0.25% accuracy).
   • Temperature monitoring: Up to 150°C with ±0.5% accuracy.
3. Intelligent Control & Software
   • PLC + NI data acquisition for manual/automatic loading and real-time visualization.
   • Siemens control modules ensuring robust electrical stability.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

Elevate your testing standards with DAZHUO’s cutting-edge engineering solutions.